Marine Steel Scaffolding Planks Board Walkboard Roll Forming Machine
1. Unit performance
The thickness of material sheet: 1.2-1.8,the product drawings need to be confirmed by buyer
The width of material: 250≤§≤520
Product speed: 0-8m/min
Occupy groud area: length 30m xwidth 3m
Total power: about 62kw
2. Equipment structure
It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc.
3. Each part main parameter:
3,1 Passived Decoiler
Decoiler: decoiler, Inner expanding type, capacity:5T
Inner diameter material roll: ¢480~¢520mm
Outter diameter material roll: ≤1500mm
3,2 Leveler
Motor: 7.5KW Frequency conversion motor
3,3 Servo Feeding machine
Drive: 4 kw Servo motor
3,4 Punching machine
punching press: JF21-110
Maximum press: 110tons
Material of mould: Material:Cr12Mov, Quenching,Hardness:HRC58-62º
Quantity of punching dies:1sets
3,5 Forming machine
Rack: cast iron frame,
Forming stations: 16 stations
Material of bearing 40Cr, quenching treatment
Material:GCr15, Quenching, Hardness:HRC58-62º
Motor power: 30KW Frequency conversion motor ZQ500 reducer
Drive type: every rack has one gear power distribution box.
3,6 Hydraulic cutting
Hydraulic pressure cutting
Hydraulic pressure pump:5.5KW
Material of cutting blade: Cr12, Quenching
Hydraulic cutting quantity:1piece
3,7 Electronic controlling: PLC
Main Machine Parameter
| No. | Item | Unit | Data | Remark |
1 | Raw material | Type | | MSgalvanized sheet | |
| Strength of panel | Map | ≥350 | |
| Thickness of panel | mm | 1.2~2.0 | |
| 2 | Size | mm | See figure | |
| 3 | Speed | m/min | 6~8 | |
| 4 | Material of roller | | GCr15Hardening treatment | |
| 5 | Drive type | | Gear box | |
| 6 | Total power | kw | About 45 | |
| 7 | Electrical system | | PLC Inverter control | |
| 8 | Contour dimension(L*W*H) | m | 35X4X3.9 | |
Scaffolding Plank
Related Products
The details of the scaffolding machine
| NO. | CONTENTS |
| 1 | Scaffolding plank standing tube welding device |
| 2 | Scaffolding plank ledger welding device |
3 |
Punching Device | Full automatic punching device |
| Semi-automatic punching device |
| Manual punching device |
| Spare part:punching mould |
4 |
diagonal brace flattening &punching device | Full automatic diagonal brace flattening &punching device |
| Semi automatic diagonal brace flattening &punching device |
| Manual diagonal brace flattening &punching device |
| Spare part:punching mould |
5 |
Tube cutting machine | Auto Blade cutting Device |
| Swing saw cutting device |
| Direct saw cutting device |
| Auto direct saw cutting device |
| 6 | Auto Scaffolding plank wedling line | Auto robot welding |
| Auto robot hand welding |
| 7 | Base jack & U-head jack welding device |
| 8 | Auto scaffolding plank roll forming machine |
Introductions of the scaffolding machine
1. Scaffolding plank standing tube welding device
Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add
Main Parameter:
Length:1-3m
Tube diameter:¢48mm &¢60mm
Disk plate quantity:1-6 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 13 sets inveter gas welding device and special device
More standing tube choices:
2. Scaffold ledger welding device
Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube.
Main Parameter:
Length:0.5-3m
Tube diameter:¢48mm
Welding quantity:2 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 2 sets inveter gas welding device and special device
More ledger choices:
3. Scaffold tube punching device
Equipment function:
It is mainly used in punching holes for standing tube ends
Basic parameter:
Length: 1-3m
Tube diameter:¢48mm&¢60mm
Length tolerance: ≤0.5mm
Basic component:
It consists of auto feeding system, seam positioning system (it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
4. diagonal brace flattening &punching device
Equipment function:
It is mainly used in flattening &punching for diagonal brace both ends
Basic parameters:
Length:0.5~3m
Tube diameter:¢33mm or ¢48mm
Length tolerance:≤0.5mm
Basic component: It consists of auto feeding system, seam positioning system(it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
5. Tube Cutting Machine
Main function:
It is mainly used tube cutting
Basic parameter:
Length:0.6~3m
Tube diameter:¢33m,¢48mm and ¢60mm
Length tolerance:≤0.5mm
Auto Blade cutting device:
Saw tube cutting device:
6. Auto scaffold welding device
Main function:
It is mainly used in auto welding for scaffold end cap and stiffener
Basic parameter:
Length:0.6-3m
Length tolerence:≤1mm
1. Basic component:
| No. | Name | Type | Quanti. | Remark |
| 1 | Welding robot hand | 4200X650X500 | 1 | Double welding head |
| 2 | Welding power supply(optional) | MAGMEET350 | 2 | Supplied by buyer |
| 3 | Working clamp | | 2 | |
| 4 | positioner | | 2 | optional |
| 5 | Moving rail and parts | 13m | 1 | |
| 6 | Electric control system | | 1 | |
Adjustment screw welding device
Equipment function:
It is mainly used in welding for scaffolding base and U-head jack screw.
Basic parameter:
Length:0.3-1.0m
Length tolerance:≤0.5mm
Basic component: It consists of welding device and special device.
Scaffolding Plank Online stiching Machine
Function
we develop a total new auto equipment with high production efficiency,this equipment is online stiching which used in the scaffolding plank roll forming machine
It solves the problems which the slow manual punching and wrong holes positions.
Profile Pictures
Scaffoling Plank End cap and Stiffiener Production line
It consists of decoiler,leveler,servo feeder,punching press and punching mould,it can punch in one time.
Scaffolding Plank Welding Machine--Robot
It takes Yaskawa/OTC/ABB/KUKA and other famous welding robots(the brand is optional by customer) and two positioner.
The clamping apparatus finish spot welding and continous welding for end cap and stiffiners.
Scaffolding Standing Tube Disk Welding Machine
Full Auto Scaffolding Standing Tube Disk Welding Machine,it can finish manual feeding disk,auto welding after disk goes through the tube,auto round welding,auto collection,it is recycling production.No more workers.
Semi auto Scaffolding Standing Tube Disk Welding Machine
it is manual feeding disk and spot welding,the machine can meet the round welding automatically with high efficiency.
Scaffolding Ledger Welding Machine
This machine is specially used for scaffoling ledger auto welding,after chaning clamps,it can be usbed in auto welding for Four-way Ring system,disk plate,cuplock,etc.
This machine consists of two sets cogas protective welder and special machine.
Scaffolding Diagonal Brace Welding Machine
This machine is used in auto welding for scaffolding diagonal brace,it weld wedger head and bottom plate in one time.The welding torches frame takes mirco adjustment device,the angle and height is easy to adjust.
Base Jack Auto Welding Machine
It is a special machine only used in welding for base jack,the machine body has angle deisgn,it can change the welding angles to make sure the welding edge more smoothly.
Scaffold Tube Two Edges Auto Welding Machine
It consists of 3 sets welding machine and one set special machine,it finishes auto round welding for tube/ disk plate and connect collar.
Diagonal Brace End Shape:customized
Working Punching Diameter and Thickness:Φ17×τ2.5--τ3mm (customized)
Working Diagonal Brace Diameter:pipe Φ33/Φ42/Φ48 (customized)
Punching distance:Stiching holeΦ17mm----Galvanized diversion HoleΦ10mm.(customized)
Production Speed:15 seconds/pieces(diagonal brace length 1500mm)
Max Punching Distance:3500mm(customized)
Standard working diagonal brace length:1000mm----3500mm (customized)
Max servo feeder speed:45000mm/min
TFT human interface,the diagonal brace punching hole distance can be set at the interafce,it is accurate positioning by servo motor,
It is reset and automatically compensated for the error sizeit can store 0-30 working sizes.
Semi-Auto Diagonal Brace Forming Punching Machine
Structure:it consists of full auto hydraulic forming/punching machine and hydraulic pump.
Manual feeding,it can produce 2 pieces diagonal braces with forming and punching in one working process.
Punching Diameter and Thickness:Φ17XT2.5~3.0mm
Diameter for diagonal brace:Pipe Φ33mm/Φ42mm/Φ48mm
Production Speed:20 Seconds/piece
Max Punching Distance:3500mm
Standard working length for diagonal brace:1000~3500mm
Full Auto Diagonal Brace Forming Punching Machine
Structure:it consists of auto feeding collection structure/full auto hydraulic forming/punching machine and hydraulic pump.It feed from left side,and collects from right side.The punching accuracy is controled by servo motor,it can produce 2 pieces diagonal braces with forming and punching in one working process
Punching Diameter and Thickness:Φ17XT2.5~3.0mm
Diameter for diagonal brace:Pipe Φ33mm/Φ42mm/Φ48mm
Production Speed:15 Seconds/piece
Max Punching Distance:3500mm
Standard working length for diagonal brace:1000~3500mm
Motor power 30KW
Max Punching pressure:40T
Diagonal Brace Multistation Forming Punching Machine
Structure: It consists of 4 sets C type open hydraulic forming punching frame,auto feeding and collection structure and hydraulic system. It can produce 6 pieces of diagonal braces with 2 pieces raw mateial which the length is 6 meters and diameters is 33mm,punching/forming/cutting finishes in one time.It is auto feeding and collection.
Working diameter for Diagonal Brace:PipeΦ33mm
Working Speed:600~720 pieces/hour
Motor Power:75KW
Max Punching press:100T
Auto Standing Tube Punching Machine
Structure:it consists of auto feeding and collection structure(optional)/column hydraulic mould left-right punching device and hydraulic pump.It is left side feeding and right side collection.It can produce one pieces standing tube two edges punching in one working process.
Working Punching diameter and thickness:Φ12XT3.0mm
Working Diagonal Brace Diameter:Pipe Φ60mm/Φ48mm
Production Speed:15 seconds/piece
Max Punching distance length:3000mm
Standard Working Diagonal Brace Length:1000~3000mm
Motor Power:11Kw
Max Punching Pressure:25T
Auto ScaffoldTube Stamping Machine
Structure:it consists of auto feeding and collection system(optional)/column hydraulic mould left-right punching structure and hydraulic pump.It is left side feeding and right side collection.It can finish one piece tube with two edges punching and stamping.
Working Diameter and Thickness:Φ12XT3.0mm
Working diagonal brace diameter:PipeΦ60mm/Φ48mm
Production Speed:15 seconds/piece
Max Punching Distance:3000mm
Standard working diagonal brace length:1000~3000mm
Max Motor power:11KW
Max Punching Pressure:25T
Scaffold Legder Hydraulic Rolling Machine
Tube rolling,it takes two types:punching and rolling.The rolling craft is low-cost,simple,easy to change the font.
Full auto pipe cutting(blade cutting) is the ideal equipmeny which is specially used in pipe scaffold tube cutting.
1. Less tool loss,the blade can use after grinding
2. The cutting edge is flat with blade cutting device,the cutting edge is vertical to the steel tube
3. Production Speed:150pieces/hour
4. Cutting length is accurate and unite.
Product Tags:
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Scaffolding Planks Sheet Roll Forming Machine 30KW 8-15m/min PLC Control System Images
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